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Four Critical Ingredients to a Successful 6 Sigma Implementation



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By : Ryan J    99 or more times read
Submitted 2010-01-03 10:49:55
The six Sigma strategy is steeped in info collection and statistics analysis. As such, many practitioners fall into the mistake of thinking the success of a given project is a foregone conclusion. That is, so long as they stick closely to a quantitative approach, identifying and getting shot of process related inefficiencies is inescapable. Unfortunately , it isn t always very simple.

There are many factors that must come together in order for the fulfilment to yield the presumed results. Only some of them are immediately related to stats. In this piece, I ll supply a short list of 4 critical ingredients that must exist in order for a 6 Sigma project to achieve success.

1 Proper Identification Of Constraints

Every process has bottlenecks. Each bottleneck represents a constraint on the methodology s ability to solve inefficiencies. This reaches to every input that makes a contribution to an implementation. As an example, consider an employee who is tasked with data collection. If that employee lacks the time to properly address his or her responsibility, that shortage of time represents a system constraint. Such inhibitions must be identified and resolved in order to maximize a project s potential.

2 Resolution of Contributors And Detractors of Value

Every aspect of a given process either adds price to that process or lessens it. In the field of efficiency, any factor that doesn t contribute worth, including those that are merely static in their contribution, can arguably be ascribed to waste. 6 Sigma project members must be ready to determine which activities add worth and which activities don t.

Possible areas of waste might include blunders and defects, excess paperwork, system outages, and even a misappropriation of a given worker s abilities. A true Lean approach would force that such detractors valuable are eliminated prior to the fulfilment of a six Sigma project.

3 Robust Focus On Root Causes

Too frequently, practitioners become entrenched within the steps of a six Sigma program and fail to target the relationship between process related events. The result is that they design and apply a solution for an identified symptom, but fail to address the root cause of the potency. It s critical that Champions, Black Belts, and Green Belts acquire a broad point of view of a given system. They have to know how each part is connected, and how those relationships impact the system as a whole. Only then can they identify and resolve root causes for process inefficiencies.

4 Address Opposition to Modification

Inside every organization, there ll be employees who are resistant to any kind of change. This is comprehensible. People become accustomed to a well recognized system of doing things ; they fear that change will interrupt that system. Given that six Sigma is often a radical exit from an organization s accepted operational method, change is inescapable. So too, is opposition to modify.

It s important that team members take each chance to address the concerns of people who will be impacted by the project s implementation. That can include hosting workshops and classes that help workers manage the approaching changes. It can include gathering data that conclusively shows the positive results of the six Sigma technique. It should definitely include open communication ; staff should be encouraged to voice concerns and ask questions. In doing so, the project team will continuously win their trust.

A Six Sigma initiative while dependent on the information and probabilistic analysis that the strategy is understood can only reach its true potential if the 4 ingredients above are included.

Author Resource:

This piece on six-sigma and lean processes is provided by BMGI, a leading consulting firm in the http://www.bmgi.com/products_services/Innovation_Tools_for_BB.aspx field.

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